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The story up to now: On September 11, Union Transport Minister Nitin Gadkari stated the Automotive Research Association of India (ARAI) was exploring the potential of mixing isobutanol with diesel. Isobutanol is an alcoholic compound with inflammable properties and is used as a solvent in a number of industries, together with portray. Mr. Gadkari stated ARAI was finding out the potential of mixing isobutanol with diesel, after efforts to mix ethanol with diesel was unsuccessful.

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Is isobutanol higher fitted to diesel?

The dialogue on the potential use of isobutanol primarily stems from the belief that the alcoholic compound blends higher with diesel, and after the mixing experiment with diesel and ethanol failed. Ethanol, nevertheless, is out there in surplus; as a biofuel, it’s being seen as an vital contributor to the federal government’s goal of scaling the net-zero emission goal by 2070. At the annual conclave of the India Sugar and Bio-Energy Manufacturers Association (ISMA), Reji Mathai, director of ARAI, defined how isobutanol blended higher with diesel in contrast with ethanol. “There was no want so as to add any complement [for efficiency], and isobutanol’s properties are higher than ethanol for mixing diesel. This is one [area] the place research are to be taken up,” he stated.

More importantly, as Mr. Mathai identified, the flash level, or the bottom temperature at which isobutanol yields a vapour igniting a momentary flash, is larger than ethanol. A decrease flash level was among the many causes that ethanol was not thought of best for mixing with diesel. Fuels with decrease flash factors are extra risky and entail a better threat of catching fireplace. The different facet pertains to diverting among the uncooked materials required to provide ethanol to make isobutanol, as there may be already a surplus of ethanol. According to an ISMA be aware, even after catering for industrial use in numerous States, the potential for ethanol provide is “greater than 50% of the requirement” for the one-fifth mixing with petrol. In addition to this, the sugar producers’ affiliation has additionally urged the federal government to revise the procurement costs for ethanol produced from cane juice/syrup or B-heavy molasses. The costs haven’t been modified since Ethanol Supply Year (ESY) 2022-23, whereas the Fair and Remunerative costs (FRP), or the minimal value sugar mills are required to pay farmers for sugarcane has elevated by 16.5% throughout the interval. “This imbalance has eroded financial viability, discouraged ethanol manufacturing and risked a build-up of surplus sugar within the home market,” it said. Thus, the proposed mixing additionally opens one other avenue for the excess manufacturing for use.

How economical is it to make isobutanol?

Isobutanol might be produced from the identical feedstock required to provide ethanol, akin to sugarcane syrup and molasses and grains, amongst others. ISMA’s Director General Deepak Ballani defined the method to The Hindu, “Natural sugars are fermented by specifically designed microbes beneath sterile situations, in contrast to typical yeast that produces ethanol; these engineered microbes are tuned to provide isobutanol.” On the facet of prices, Mr. Ballani, taking the instance of a sugar refinery, identified that producing isobutanol from biomass would require retrofitting a fermentation tank, and a distillation tank to separate ethanol from isobutanol. “A plant with a manufacturing capability of 150 kilo litres per day (klp/d) can simply produce 125 klp/d of ethanol and 20 klp/d of isobutanol with out loads of modifications to the general infrastructure,” he said.

What are among the points to think about?

Mathew Abraham, an car guide and researcher who has beforehand labored with mixing gas varieties, famous two potential considerations emanating from isobutanol’s considerably decrease cetane quantity in contrast with diesel, and about flash factors. At the foremost, in line with Mr. Abraham, isobutanol and diesel might have points on miscibility (capability of two substances to combine to kind a homogenous combination) although it may be sorted out by mixing biodiesel to the mix. The latter refers back to the gas manufactured from non-edible vegetable oils, used cooking oil and/or animal fats.

Further, one other level to notice is the influence of the mix on the cetane quantity, which is a measure of combustion high quality. An best combustion interprets to speedy ignition and the gas combusting fully to provide the required vitality. Mr. Abraham notes the alcoholic compound’s considerably decrease cetane quantity in contrast with the bottom gas, diesel, would cut back the mix’s total cetane quantity.

Also, a decrease cetane quantity raises considerations about ‘[diesel] knock’ which can lead to decreased energy and may probably harm engines. ‘Knocking’ happens when the gas burns inconsistently and/or prematurely within the car’s gas cylinder, additionally producing an audible sound. However, Mr. Abraham added that the cetane worth might be restored via correct components which might entail incremental prices.

Mr. Abraham additional said that the proposed mix would have an effect on decreasing emission and assist with import substitution, however the riders have to be addressed, and correct research needs to be initiated encompassing diversified car lessons and kinds. More importantly, he emphasised, “No greater than 10% mixing [of isobutanol] needs to be thought of, else it might have an effect on engines.”

The mixing paradigm continues to be being studied and the pilot undertaking would take about 18 months to finish, in line with Mr. Mathai. If profitable, India can be the primary nation to have blended isobutanol with diesel.

Published – September 21, 2025 02:40 am IST