DGCA audit flags 51 security lapses in Air Indias operations

The Directorate General of Civil Aviation (DGCA) discovered 51 security lapses at Air India in its July audit, together with lack of enough coaching for some pilots, use of unapproved simulators and a poor rostering system, based on a authorities report seen by Reuters. | Photo Credit: Reuters

The Directorate General of Civil Aviation (DGCA) discovered 51 security lapses at Air India in its July audit, together with lack of enough coaching for some pilots, use of unapproved simulators and a poor rostering system, based on a authorities report seen by Reuters.

The Tata Group-owned airline is already going through warning notices for operating planes with out checking emergency gear, not altering engine elements in time and forging information, together with different lapses associated to crew fatigue administration.

The 11-page confidential audit report from the aviation watchdog famous seven “Level I” important breaches which must be fastened by July 30, and 44 different non-compliances labeled which must be resolved by August 23.

Officials mentioned they discovered “recurrent training gaps” for some unspecified Boeing 787 and 777 pilots, saying they’d not accomplished their monitoring duties forward of necessary periodic evaluations.

Not associated to Ahmedabad crash

The annual audit was not associated to the lethal Boeing 787 crash final month that killed 260 folks in Ahmedabad, however its findings come because the airline faces renewed scrutiny after the accident.

Air India’s fleet contains 34 Boeing 787s and 23 Boeing 777s, based on Flightradar24 web site.

Flagging operational and security dangers, officers wrote of their report that Air India didn’t do “proper route assessments” for some so-called Category C airports – which can have difficult layouts or terrain – and carried out coaching for such airfields with simulators that didn’t meet qualification requirements.

“This may account to non-consideration of safety risks during approaches to challenging airports,” the DGCA audit report mentioned.

In a press release to Reuters, Air India mentioned it was “fully transparent” in the course of the audit. It added it should “submit our response to the regulator within the stipulated time frame, along with the details of the corrective actions.”

A preliminary report into the June crash discovered that the gasoline management switches had been flipped virtually concurrently after takeoff and there was pilot confusion within the cockpit. One pilot requested the opposite why he reduce off the gasoline and the opposite responded that he hadn’t finished so, the report mentioned.

The DGCA has usually flagged considerations about Air India pilots breaching the boundaries of their flight-duty intervals, and the audit report mentioned an AI-787 Milan-New Delhi flight final month exceeded the restrict by 2 hours and 18 minutes, calling it a “Level I” non-compliance.

The audit was carried out by 10 DGCA inspectors, and included one other 4 auditors.

It additionally criticized the airline’s rostering system, which it mentioned “doesn’t give a hard alert” if a minimal variety of crew members weren’t being deployed on a flight, including that at the very least 4 worldwide flights had flown with inadequate cabin crew.

Reuters reported final week that Air India’s senior executives, together with the airline’s director of flight operations and its director of coaching, had been despatched notices on July 23 flagging 29 “systemic” lapses, pulling up the airline for ignoring “repeated” warnings. Air India has mentioned it should reply to the regulator.

Published – July 29, 2025 10:27 pm IST

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